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Titan 860-004 #5/16 Flat Washer

Titan 860-004 #5/16 Flat Washer

Sourced From:
Titan Tools Inc.

PowrTwin part 860-004 is a #5/16 flat washer used to distribute load and prevent surface damage when fastening components on compatible airless sprayers and HVLP systems. This washer provides proper spacing and load distribution for bolts and screws, helping to maintain secure assemblies and reduce the risk of loosening from vibration. Using the correct flat washer ensures consistent clamping force and protects mating surfaces from galling or deformation during installation.

Part Number 860-004
Part Description #5/16 Flat Washer
Brand PowrTwin
Fits PowrTwin; PowrTex; PowrLiner; HVLP Airspray ProFinish C100
Condition New

$2

 

#5/16 Flat Washer for PowrTwin, PowrTex, PowrLiner, and HVLP Systems

The PowrTwin 860-004 #5/16 flat washer is a precision-engineered fastener component designed for load distribution and surface protection across a wide range of airless sprayers, texture sprayers, and HVLP finishing systems. Flat washers serve the critical function of spreading the clamping load of a bolt or screw over a larger surface area, which prevents damage to softer materials such as painted housings, plastic components, and aluminum castings. This washer also helps maintain consistent torque retention by reducing the risk of the fastener embedding into the mating surface over time. In high-vibration environments like spray equipment, where pumps and motors generate continuous motion, properly fitted washers contribute to assembly longevity by minimizing loosening and fretting corrosion. The #5/16 size corresponds to a standard fastener diameter used across numerous mounting points, including pump housing attachments, motor mounts, handle assemblies, and control panel fasteners. When original washers become lost, corroded, or deformed during service, replacing them with this factory-spec component ensures that clamping forces remain within design parameters. Using the correct washer also helps prevent stress concentrations that could lead to cracking or fatigue failure in mounting ears and brackets. For both routine maintenance and complete rebuilds, this washer restores the original assembly integrity required for reliable equipment operation.

Service Guidance: When installing flat washers, ensure the washer seats flat against the mating surface without burrs or debris. Replace washers that show deformation, splitting, or corrosion to maintain proper load distribution.

What it does and when to replace it

What the flat washer does
Load distribution Spreads clamping force over a larger area to prevent surface damage
Torque retention Helps maintain consistent clamping force under vibration
Surface protection Prevents fastener heads from gouging or marring painted and soft materials
When replacement is recommended
Missing during reassembly Washer was lost or omitted during previous service
Deformation Bent, cupped, or distorted washer no longer distributes load evenly
Corrosion Rust or oxidation that compromises material integrity
Galling or embedding Washer has dug into mating surface or shows signs of material transfer

Compatibility

PowrTwin part 860-004 #5/16 flat washer is compatible with the following spray equipment models. This washer is used in various mounting and fastening locations across these units.

Model Series Compatible Models
PowrTwin TM 8900 XLT; 12000GHD; 12000GH; 12000GH Insert; 12000 XLT; 12000 XLT DI; 12000 Plus DI service; 12000 GHD; 8900GH; 6900GH; 6900 XLT; 6900 XLT DI; 6900, 12000 Plus DI; 4900GH; 4900 XLT; 4900, 6900, 8900, 12000 Plus; 4500; 3500; 3500 50th anniversary
PowrTex 6900SF, 12000SV; 6900SF, 12000SV 0528919D
PowrLiner 8900; 8900 XLT; 8900 XLT SP; 6950_1; 6950; 6900 XLT; 6900 XLT SP; 6000; 5500; 5000; 4950; 4900; 4900 XLT; 4000; 4955, 6955, 8955; 4500 service
HVLP Airspray ProFinish C100

Related parts commonly serviced together

When servicing fasteners and mounting hardware, these components are often addressed during the same repair procedure.

#5/16 bolt or screw

The mating fastener should be inspected for thread damage or corrosion when replacing the washer.

Lock washer

Some assemblies use a lock washer in combination with the flat washer to enhance vibration resistance.

Mounting bracket or housing

Inspect the mounting surface for cracks, deformation, or wear that may affect fastener performance.

Frequently Asked Questions

It is a #5/16 flat washer used for load distribution and surface protection when fastening components on compatible PowrTwin, PowrTex, PowrLiner, and HVLP spray equipment.

This washer is compatible with a wide range of PowrTwin models including TM 8900 XLT, 12000 series, 8900GH, 6900 series, 4900 series, 4500, 3500, and the 3500 50th anniversary. It also fits PowrTex 6900SF and 12000SV, PowrLiner models across the 4000 through 8900 series, and the HVLP Airspray ProFinish C100.

Replacement is recommended if the washer is missing, shows deformation such as bending or cupping, has corrosion that compromises material integrity, or exhibits galling where the washer has embedded into the mating surface. Using a proper flat washer ensures correct load distribution and prevents damage to housings.

Flat washers distribute clamping force over a larger area, preventing fastener heads from damaging painted surfaces, plastic housings, and softer metals. They also help maintain torque retention under vibration from pumps and motors, reducing the risk of loosening during operation.