

PowrTwin part 860-004 is a #5/16 flat washer used to distribute load and prevent surface damage when fastening components on compatible airless sprayers and HVLP systems. This washer provides proper spacing and load distribution for bolts and screws, helping to maintain secure assemblies and reduce the risk of loosening from vibration. Using the correct flat washer ensures consistent clamping force and protects mating surfaces from galling or deformation during installation.
| Part Number | 860-004 |
|---|---|
| Part Description | #5/16 Flat Washer |
| Brand | PowrTwin |
| Fits | PowrTwin; PowrTex; PowrLiner; HVLP Airspray ProFinish C100 |
| Condition | New |
The PowrTwin 860-004 #5/16 flat washer is a precision-engineered fastener component designed for load distribution and surface protection across a wide range of airless sprayers, texture sprayers, and HVLP finishing systems. Flat washers serve the critical function of spreading the clamping load of a bolt or screw over a larger surface area, which prevents damage to softer materials such as painted housings, plastic components, and aluminum castings. This washer also helps maintain consistent torque retention by reducing the risk of the fastener embedding into the mating surface over time. In high-vibration environments like spray equipment, where pumps and motors generate continuous motion, properly fitted washers contribute to assembly longevity by minimizing loosening and fretting corrosion. The #5/16 size corresponds to a standard fastener diameter used across numerous mounting points, including pump housing attachments, motor mounts, handle assemblies, and control panel fasteners. When original washers become lost, corroded, or deformed during service, replacing them with this factory-spec component ensures that clamping forces remain within design parameters. Using the correct washer also helps prevent stress concentrations that could lead to cracking or fatigue failure in mounting ears and brackets. For both routine maintenance and complete rebuilds, this washer restores the original assembly integrity required for reliable equipment operation.
| Load distribution | Spreads clamping force over a larger area to prevent surface damage |
|---|---|
| Torque retention | Helps maintain consistent clamping force under vibration |
| Surface protection | Prevents fastener heads from gouging or marring painted and soft materials |
| Missing during reassembly | Washer was lost or omitted during previous service |
|---|---|
| Deformation | Bent, cupped, or distorted washer no longer distributes load evenly |
| Corrosion | Rust or oxidation that compromises material integrity |
| Galling or embedding | Washer has dug into mating surface or shows signs of material transfer |
PowrTwin part 860-004 #5/16 flat washer is compatible with the following spray equipment models. This washer is used in various mounting and fastening locations across these units.
| Model Series | Compatible Models |
|---|---|
| PowrTwin | TM 8900 XLT; 12000GHD; 12000GH; 12000GH Insert; 12000 XLT; 12000 XLT DI; 12000 Plus DI service; 12000 GHD; 8900GH; 6900GH; 6900 XLT; 6900 XLT DI; 6900, 12000 Plus DI; 4900GH; 4900 XLT; 4900, 6900, 8900, 12000 Plus; 4500; 3500; 3500 50th anniversary |
| PowrTex | 6900SF, 12000SV; 6900SF, 12000SV 0528919D |
| PowrLiner | 8900; 8900 XLT; 8900 XLT SP; 6950_1; 6950; 6900 XLT; 6900 XLT SP; 6000; 5500; 5000; 4950; 4900; 4900 XLT; 4000; 4955, 6955, 8955; 4500 service |
| HVLP | Airspray ProFinish C100 |
When servicing fasteners and mounting hardware, these components are often addressed during the same repair procedure.
The mating fastener should be inspected for thread damage or corrosion when replacing the washer.
Some assemblies use a lock washer in combination with the flat washer to enhance vibration resistance.
Inspect the mounting surface for cracks, deformation, or wear that may affect fastener performance.